Category Archives: Boat Details

Back in the Boatyard

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We are back on the hard in Norsand Boatyard.  What, you are probably asking, “why?”  Well, we had a lot of little things we needed to do – each individually would not warrant a haul out, but together they did.

Boatyard Projects on the List

  • Reburnish the Coppercoat (due to our barnacle incident)
  • Fix small gelcoat damage (another boat ran into our starboard bow)
  • Water Tanks: Scrape, clean, and repaint interior 
  • Repair Teak on both Sugar Scoops 
  • Wax the hulls and stern

Haul out

Hauling your home out of its natural environment and onto a trailer is always nerve racking.  However, Kevin and Shayne at Norsand Boatyard are experts and they truly take every precaution to ensure our home is safe. 

Coppercoat

We applied fresh Coppercoat in late December 2023 and had a massive issue 6 weeks later after being in a barnacle infested river.  Coppercoat UK and the local NZ Coppercoat distributor agreed to reburnish the bottom of our boat. This particular task requires us to be out of the water so the boatyard can sand the entire bottom with 320 grit sand paper.  

I will say that we rock!  Why do you ask?  Well, we spent days in the freezing cold water scraping and cleaning our bottom and it looks so much better than other boats with barnacles on their Coppercoat.  I took a photo of a monohull that had similar barnacle problems to us (lower right photo).  As you can see they were not as successful at removing the “feet” of the barnacles (little white spots) as we were.  And another boat with Coppercoat who stayed in the barnacle infested water for over 6 months had a reef with baby eels falling off of it when she hauled out (lower left photo).

Sugar Shack bottom at haul out (top) and another boat after haul out (bottom), both with Coppercoat.  Yep, we did good.  

Coppercoat Repair

Once we were out of the water, we noticed an area that has 4 spots that are down to the barrier coat – that is not good.  So we have to address this issue.

Conor fills the spots with filler and Coppercoat.  It needs a sanding, then it is ready to be burnished with the rest of the bottom.

Burnsing the Coppercoat

Right before we splash, the yard comes back to burnish the Coppercoat with 320 grit sandpaper.  Not sure what I expected, but honestly, I was surprised that the bottom turned back to copper color after the boys (Ian and Shamus) burnished it.  It was soooo smooth.

It even had a shiny penny look when the sun hit it.

Hit by another Boat

Another boat hits us while we were docked at Town Basin Marina.  It was rather an unfortunate occurrence but the damage was minimal.  This other boat was trying to squeeze in front of us and claimed he had bow thrusters.  He had bow thrusters, but they did not work.  The tide was pretty strong and carried his boat side ways causing the stern of his boat, with his dinghy and dinghy outboard to scratch the inside starboard bow.

Aaron from Norsand Boat yard came out to give us an estimate and the other boat owner, begrudgingly paid us the $1500NZ that it cost to repair our boat.

While we were at it we had the boatyard finish a job they forgot to complete last time.  They missed cleaning up the repair around the port cleat (the cleat goes where the 3 holes are) the repair was the cracks around the cleat.

Water Tanks

Our two water tanks hold about 400L of water each and are built into the boat.  When the boat was built, the manufacturer used some sort of weird potable paint that has not held up well.  For several years it has been peeling away and clogging up our filters.  Matt has drained the tanks, scraped the excess paint off, and vacuumed up the mess several times.  But, it was beyond time for us to completely clean out the tanks and repaint them with special non-toxic potable paint.

The white or light specs are actually pieces of chipped paint.  Now don’t completely freak out because we do have several filters for each water tank (which holds 400L).  So the water goes through each filter before coming to the taps.

This is such a huge project that I decided to write a separate blog about it so I can include more of the details (in case any of our other fellow cruisers need to do this too).  See upcoming blog post “Disgusting Water Tank.”

Repairing the Teak on our Sugar Scoops

The teak on both the port and starboard sugar scoops has had a long, challenging life span in direct sun light, constantly covered in salt water and enduring heavy usage.  We try to be diligent with its care but it is completely exposed to salt water, sun and constant use.  We’ve replaced the teak about 8-9 years ago, but it time to do a temporary repair until we can replace them again (it is a long and expensive process so we want to squeeze as much life out of these sugar scoops as we can).

As you can see, the black caulking has come up and is completely missing in some places. It is time to repair it all.

I watched several YouTube videos and pulled Matt in to help.  This is turning out to be a much larger job than we anticipated. So, the details of the teak repair will be coming out in an upcoming blog called “Caulking the Sugar Scoops Teak” stay tuned.

Waxing the Boat

Ian, aka “Stretch” comes in to wax our boat and make her as shiny as possible (considering her gelcoat is thin and old).  He always does such a great job.

While we were working on the sugar scoops we had to get on and off the boat with a very tall (15 steps) ladder which was such a pain in the arse!  Luckily it was only for 2 of the 6 weeks we were here.

As you can see we made the most of this haul out in the boat yard.  We were anxious to get back in the water as we prepare to head to a new country, Vanuatu.

Our blog posts run several weeks behind actual live events.  This blog post occurred late April 2024. We enjoy some rough housing during the stock car races in Whangarei.

What Happens When Matt is Alone on the Boat?

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Many of you have asked, “What does Matt do alone on the boat while you are in America?”  He does whatever he wants, when he wants, and how he wants.  Of course, he keeps busy with the never ending list of boat projects, but he also makes time for fun!

During this trip he has managed to go on several long paddle board rides.  He brings his garmen and then uploads the track to create fun animated videos.  I took snap shots of the final route on a few of them – one he even made a heart!  As you can see, he progressively went on longer and longer routes…starting at 4.7 miles, then 6.5 miles, then 7.1 miles.  Of course, this is his “alone” time even when I am on the boat as you won’t be finding me doing a 7 mile paddle!

Boat Projects

There are always boat projects to do and Matt continues to tackle the list!  He cleaned out both port and starboard diesel tanks, replaced the Raco diesel filter and secured the baffles inside the tanks with bolts.

Matt is famous for starting a project, then starting another project before the first project is complete.  Usually, its because he needs a tool or part.  But when this happens, I ask that he clean up his mess at the end of every day.  While I am gone, he starts piles of projects all over the place – which drives me crazy.  But, it doesn’t matter because I am not there!

He may be alone, but he was a very busy boy:

  • He dropped off and picked up our Genoa which was in for a quick repair with North sails,
  • Picked up our new exterior cushions, sunshades, table covers, cockpit cushions, cockpit pockets, and recycle bags.  Then installed them.
  • Filled our jerry cans with both gasoline and diesel
  • Started installing the bathroom accessories in both heads (needs me on a few pieces)
  • Tested the new Bauer Jr dive compressor, only for it to fry our new inverter charger (guess we will be selling the new to us dive compressor)
  • Mounted our new main sheet line bags on the transom
  • Installed a new 6 button C-Zone controller on the starboard helm

New Cockpit light installed.  We have a cockpit light that we leave on at night so that it is easier to find the boat in the sea of boats at anchor.  The light is white or red.  As you can see our original light was a little corroded.   Our new light is a Nevis2 Engine Light that we bought on Amazon.

I posted photos of the canvas work on the blog “Final Touches on Sugar Shack.”  

Our blog posts run 10-12 weeks behind actual live events. This blog post occurred in March 2024.  If you missed our last blog, Road Trip to America, then you don’t know why Matt is alone.

Starlink, a Game Changer

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Connectivity on the boat has always been a bit of a challenge.  On the one hand you want to live in the moment and enjoy the absolute beauty around you.  On the other hand you want to be able to download weather, stay in touch with family and friends, and do basic things like banking.  

For the last 14 years we have been hustling to stay connected while on the boat.  It was always a challenge and it was invariably expensive.  So, how did we stay connected before Starlink?  We had several options which we ran consecutively as inevitably one did not work for various reasons.

Local Data Plans

When we are near land, we would visit the local communications shop, pick up a SIM card and purchase a pre-paid monthly data plan.  This would allow us to get basic WhatsApp (which is an amazing, free, app), low data apps, cruising apps (navionics, weather), basic email, and would give us a local phone number.  On average, this ran between $50-$150USD per month.   As you can see, we end up with a lot of different SIM cards.  What we have found is that Vini, Digicel and Vodafone do not work in different countries.  So, we end up with Digicel SIM cards from multiple countries.

Iridium Go

We have Iridium Go which is a satellite based communications technology and was our go to means of communications while we were underway (on passage or on route).  Iridium Go gave us a limited number of minutes of voice calling, text messages (with limited characters), limited email (no photos, attachments, logos), SOS, and the ability to download weather.  You could not access the internet.  The bonus with the Iridium Go is that you can take it with you in case of an emergency and you had to evacuate the boat.

We had the external antennae, spare batteries, and multiple sim cards.  The equipment costs around $1500-$2000.  Prior to Starlink, we were paying $160 per month which gave us unlimited data and 150 minutes of talk.  Once we got Starlink, we dropped this plan to the lowest possible plan which is $70 per month which gives us 5 minutes of talk and 1500 text messages – virtually nothing but it keeps the account active.  We mainly keep this for a back up plan in case something goes wrong with Starlink and we need a communication tool.  Expensive back up.

GoogleFi

I no longer have a cellular company in the USA so when I return for visits I have to use our GoogleFi account (on an android phone $500.  Originally I would tether GoogleFi phone to my iPhone to give me connectivity when I am not in a wifi zone.  Then I just started transferring the GoogleFi SIM card to my iPhone which is much easier than carrying two phones.

The GoogleFi monthly service is $30/month.  We hope to cancel this service this year when I return to the states.  I plan to sign up for a travel sim with www.mintmobile.com with my iPhone for connectivity.  If this works, I will have to port my main cell phone number (which I still use for WhatsApp) to Google Voice which is free.  

Other Communication Costs

We have other communication costs including our website hosting fee of $50/mo, Predict Wind $299/yr, and a few smaller expenses.

Starlink

Starlink claims to give you access to the internet virtually anywhere.  If you carry around their dish which is not really likely.  However, it is a complete game changer for cruisers and people who travel both on land and at sea!  It now gives us internet access 24/7 whether we are near shore or thousands of miles offshore.  

Starlink is a satellite internet constellation operated by American aerospace company SpaceX, providing coverage to over 70 countries. Starlink has launched 5,828 satellites into space and 5,438 are currently in use.  That’s a lot of satellites!

Here is a photo of our Starlink dish which we mounted to our dinghy davit.

What does it Cost

Well, it aint cheap that’s for sure.  We were lucky in that Starlink was offering a special to New Zealand rural customers.  We were staying in Whangarei at the time and that is considered a rural area so our equipment cost $300 NZD ($180 USD) as opposed to $599. 

Monthly Plan

They have many plans but since we are moving a lot, we are on the “mobile plan” and the monthly cost while we are near shore is $199/mo NZD ($128/mo USD).  If we go offshore or are more than 12nm from land, we upgrade to the Mobile Priority Plan and pay an additional $2-$3 per gigabyte of data.  It doesn’t sound like much but it adds up quickly.

Connecting Starlink

The website brags of an easy set up with a simple plug and play.  However, for cruisers, we had to do some modifications.  The first thing you should know is that Starlink is a power hog!  It draws on average 3amps (with the motor disabled and ice melt turned off) on 12v.  Even so, at start up it can be as high as 7amps and if you are doing a lot of downloads it can run 4-6amps.

Disabling the Motor

So, why did we modify the unit?   We disconnected the motor that made the dish rotate as it searched for satellites.  We simply locked the dish into a flat horizontal position so it has easy access to the sky.  This was a little scary as you have to drill a hole into the unit so be sure you know what you are doing before you attempt this project.

Converting to 12 volt

We converted AC to DC power to save more power, to save the ‘inefficiencies’ involved in converting 12v to 120v and then to 48v which is what the Starlink dish needs.  This conversion savings is small, but also eliminates the super basic Starlink router that runs hot and doesn’t have much functionality.

Converting to 12 volt also allowed us to control and monitor the usage on our CZone setup, and we created a ‘schedule’ that turns Starlink off at night and on in the morning (our time zone).  And a button we can press when we leave the boat to turn off the dish when we leave to go exploring.

We are using a 384watt 12v to 48v DC to DC converter, and Tycoon POE injector to get the power to dish.  Since Starlink used their own wiring plan, we also had to create custom CAT6 network cables to make it all work.    We chose to cut/hack the ‘ethernet adapter’ cable as part of the hack and leave the ‘long custom cable’ supplied by Starlink intact.   This gives us the opportunity if any of the ‘custom hacked cables or pieces’ fail we can plug in the original router and cable and be back in business.  Tho we do have backups of each of the customized hackery to convert it to 12 volt.  

In the process of doing our conversion we also joined and helped others get this working and its amazing how ‘fragile’ all the pieces can be.  The converter wasn’t stable or the POE injector wasn’t putting out enough juice, or the custom CAT5 cables were not crimped cleanly.  Lots of debugging when into why the ‘speeds were off’ or simply intermittently working or just not at all.

Routers

We use a Mikrotik router so that we simplify our network.  Every device wants to create its own ‘hot-spot’ / access point.   That requires you to change your Wi-Fi connection depending on what you were wanting to do onboard.  Iridium Go! was the most annoying since it did not provide a way to change the network settings, so we were always switching networks to be connected to iridium satellite vs boat instruments vs media server vs anchor alarm vs CZone network.  Using a decent router we were able to disable all the ‘access spots’ so that connecting to our one network everything is available.  We can see boat navigation instruments and the internet at the same time without having to switch which device we are connected too.  

Conclusion

As you can see there is a lot that goes into “staying connected.”  Hopefully, we will be able to ditch GoogleFi by early summer (saving us $360/yr). We also plan to start disconnected Iridium Go during non passage times.  This would save us $70/mo every month we are not using Iridium Go.  However, when we wanted to initiate Iridium Go for a passage we would have to buy a $15 SIM card, pay $50 start up fee and pay the $70 or the month.  Sill a LOT cheaper than spending $840/yr for access we only use 12-20 days a year.

We will still need to purchase local SIM cards for access while we are away from the boat and of course we will have to continue paying for our web hosting and Predict Wind fees.  But in my mind, every little bit helps when you eliminate costs.

Feel free to reach out to us if you have any questions on Starlink, the set up, power saving techniques, and or other communications.

Our blog posts run 10-12 weeks behind actual live events.  We visit the beautiful anchorages of Whangaroa in our last blog post.